ماكينة مشغولات معدنية أخرى Heiche HEIS01 KTL system

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Marke: Heiche
Manufacturer
Heiche
Model
HEIS01 KTL system
Year of manufacture
1982
Major overhaul
2008 to 2013
Status
Fully operational
Control system
Siemens S7-300
Operating software
Ditec
Operating modes
Manual
jog
and fully automatic
Technical Specifications
Max. workpiece window: 1,240 x 800 x 600 mm
Max. workpiece carrier weight: 160 kg
Coating material: KTL paint (cathodic electrodeposition)
Coating thickness: 10 to 45 micrometers
Cycle time / throughput: 190 seconds per cycle (18 workpiece carriers per hour)
Noise level: below 85 dB(A)
Overall dimensions (L x W x H): 9,000 x 12,000 x 7,000 mm
Number of baths: 15
Number of loading and unloading stations: 6
Conveyor system: Chain conveyor by KEWESTA
Dip system: Lifting station by Klaus Sessler
Drying: Curing oven by Rippert
Electrical and Utilities Data
Supply voltage: 3-phase 230/400 V / 50 Hz
Control voltage: 24 V DC
Total installed power: 270 kW
KTL control cabinet fuse: 160 A and 100 A
KTL rectifier fuse: 300 A
Pneumatic pressure: 7.5 bar
City water consumption: 800 l/h
Demineralised water consumption: 600 l/h at 2.5 bar
Hot water supply: 85 degrees C
Curing Oven
Manufacturer: Rippert
Year of Manufacture : 2011
Max. drying temperature: 220 degrees C
Heating output: 240 kW
Heating medium: Natural gas
Recirculating air volume: 40,000 m3/h
Fresh air volume: 1,000 m3/h
Pre-heat zone max. temperature: 120 degrees C
Heating zone max. temperature: 220 degrees C
Exit zone max. temperature: 120 degrees C
Pre-heat zone stations: 4
Heating zone stations: 11
Exit zone stations: 4
Complete Package Includes
Chain conveyor with 64 stations
18 lifting stations at the baths
11 pre-treatment and cleaning baths plus double spray station
1 KTL process bath
3 post-treatment and finishing baths
1 curing oven with pre-heat zone
heating zone
and cooling zone
1 rectifier 0 to 400 V / 400 A including current density control
Control cabinets and operator panel
360-degree part rotation system
4 supply tanks (3 m3 each) for process bath
1 chamber filter press for zinc phosphate bath
1 exhaust air scrubber with supply tank (0.4 m3)
2 oil separators
Various pumps
filters
and pipework
Biofilter system
40 rack trolleys
250 fixed product racks
250 movable product racks
Various hook strips
Major Overhaul Works Carried Out 2008 to 2013
New curing oven installed
KTL paint bath including all peripherals renewed (paint pump
ultrafiltration
heating/cooling
circuit
round dialysis cells)
Bath circulation system renewed
Lifting motors renewed
Chain and chain track completely replaced
Control system renewed
Rotating rack technology added
Spray degreasing station added
Frequency converter technology added
Pre-treatment dryer added
Zinc phosphate filtration via chamber filter press added
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